Dry Mixing Plants
Turnkey Plants for the Production of Dry Mortar

We offer comprehensive dry mix plant solutions designed for manufacturers of construction materials. With over 1,400 customized dry mix mortar plants already in operation globally, we provide reliable systems to produce specialty mortars including pre-mixed mortar, masonry mortar, plastering mortar, gypsum mortar, putty powder, tile adhesives, and self-leveling compounds.

  • Each dry mix mortar plant is tailored to meet specific formulation needs, allowing manufacturers to efficiently handle a variety of construction projects, from residential buildings to large-scale infrastructure developments.
  • Huangang maintains the capability to deliver up to 200 fully automated plants annually, ensuring consistent availability and reliable project scheduling for clients.

To meet different production requirements, we offer batch mixing capacities of 2m³, 3m³, 4m³, 6m³, and 8m³. If you require additional features or customized solutions, we can tailor the dry mortar plantaccordingly. For instance, to comply with environmental standards, we provide high-efficiency dust collection systems and other advanced upgrades.

  • Smart Automation & Precise Control
    Advanced PLC programming and sensor-based monitoring allow for accurate control of batching, mixing, and material transfer. Automated systems support precise dosing of minor ingredients and multi-stage variable-speed mixing, optimizing production efficiency.
  • Real-Time Data Tracking
    Integrated monitoring and reporting technology provides real-time updates on production progress, material consumption, and equipment status. Automated reports help track performance, while built-in alerts notify operators of maintenance needs.
  • Versatile Material Handling
    The mixing solutions effectively handle various specialty aggregates such as expanded glass beads, cenospheres, and brucite fibers, making them ideal for manufacturing high-performance specialty mortars.
  • Reliable Core Components
    The twin-shaft and single-shaft mixers feature industrial-grade gearboxes instead of traditional chain-driven systems, ensuring uniform material blending in just 180 seconds. Replaceable wear-resistant paddles and liner sleeves extend the operational lifespan, allowing for up to 30 million tons of mortar production without requiring paddle replacements.
  • High-Precision Dosing
    The micro-ingredient dosing system achieves an accuracy of ±0.5%, ensuring consistent measurement across up to 20 different additives, helping maintain precise formulation standards.
  • High-Output Production Capabilities
    Customizable large-scale mortar production lines support output capacities of 100-150 cubic meters per hour, meeting the demands of large-scale construction projects.
  • Eco-Friendly and Sustainable
    Equipped with advanced dust collection systems, noise reduction features, and waste recycling solutions, the processing units ensure a cleaner, more sustainable production environment.

  • The first step involves direct consultation with the client to assess specific production needs. Our team introduces available technologies, recommends suitable solutions, and finalizes key technical parameters.
  • Once the requirements are established, we coordinate production schedules to align with the client's project timeline. This ensures smooth integration of the manufacturing process with on-site construction.
  • Engineering support includes detailed technical drawings and documentation necessary for installation and system implementation. We assist clients throughout the setup phase, ensuring all components are properly positioned and configured.
  • During installation and commissioning, our technical experts oversee the process, performing equipment calibration and system optimization. The goal is to achieve full operational efficiency before the final handover.
  • Besides installation, we provide comprehensive after-sales services, including maintenance support, operator training, spare parts supply, and ongoing technical assistance. This ensures long-term reliability and high performance of the production line.

  • Straight-Line Layout
    A streamlined arrangement where raw material storage, batching, mixing, and finished product sections are positioned in a linear sequence. This layout simplifies production flow and minimizes material transfer distance but requires more floor space.
  • L-Shaped Layout
    Ideal for narrow or irregularly shaped facilities, this configuration places raw material storage and finished product sections on opposite ends, with batching and mixing stations forming an "L" connection. This design optimizes space utilization while maintaining efficient operations.
  • U-Shaped Layout
    This arrangement connects raw material storage, batching, mixing, and finished product areas in a U-shape, ensuring smooth material flow and easy supervision. However, it requires adequate facility width to accommodate the design.

  • Outdoor Installations
    Dry mix mortar equipment can be customized with protective enclosures to shield against wind, rain, and direct sunlight, while electrical systems are reinforced for moisture and lightning protection to ensure long-term stability.
  • Height Constraints
    For facilities with vertical space limitations, we offer compact configurations, including low-profile mixing units or customized structural modifications to reduce height while maintaining performance.
  • High-Precision Mixing Standards
    When material uniformity and consistency are critical, we integrate high-accuracy dosing systems and advanced mixing technology to meet the strictest production specifications.

  • Installation & Commissioning
    Our experienced team provides on-site installation and system calibration, ensuring all components function correctly and are fully optimized for dry mix mortar production.
  • Operator Training
    Upon dry mixing equipment delivery, operators receive comprehensive training on operation, maintenance, troubleshooting, and best practices. Training materials and documentation are provided to ensure operational continuity, even with workforce changes.
  • Technical Assistance
    We offer ongoing support, assisting with process optimization, troubleshooting, and technical inquiries to ensure seamless operations.
  • Spare Parts Availability
    To prevent downtime due to wear and tear, we guarantee the availability of critical spare parts for at least 10 years, ensuring long-term reliability.
  • Equipment Upgrades & Modifications
    As dry mix mortar production needs evolve, we provide customized system upgrades to enhance capacity, energy efficiency, and automation, maximizing the value of your investment.
  • Warranty & After-Sales Support
    Each dry mix mortar production equipment comes with a one-year warranty, covering manufacturer defects with free repairs. For operator-related issues, only material costs apply. If troubleshooting cannot be resolved remotely, our technical team will be dispatched for on-site support to minimize downtime.
Looking for Reliable Dry Mortar Plants?

Tell us about your production needs, and we'll help you find the ideal dry mix mortar plant. Our team is ready to assist with customized solutions to optimize efficiency and performance.

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